Microsoft is turning to the field of microfluidics to cool down AI chips


By Dina BassMatt Day

The technology is part of a broader effort to customise hardware in Microsoft’s data centres, which are expanding rapidly. — Pixabay

One of the major reasons why AI data centres are sucking up so much power is the need to cool processors that run very hot. But Microsoft Corp is trying out a possible solution: sending fluid directly through tiny channels etched into the chips.

The technology is called microfluidics, and it’s being used in prototype systems in test conditions at the company, said Husam Alissa, who oversees Microsoft’s systems technology. The technique has been applied to server chips used for Office cloud apps and the graphics processing units that handle artificial intelligence tasks, he said.

Because the cooling fluid is applied directly to chips, it can be a relatively high temperature – as much as 70°C (158°F) in some cases – while still being effective. The company demonstrated the technology under a microscope last week at its campus in Redmond, Washington, saying that testing so far has shown significant improvements over conventional approaches. Cooling in this way could also let Microsoft develop more powerful chips by stacking them on top of each other.

News of the project weighed on shares of Vertiv Holdings Co, which makes cooling systems for data centres. The stock dropped as much as 8.4%, marking its worst intraday decline in more than two months. 

The technology is part of a broader effort to customise hardware in Microsoft’s data centres, which are expanding rapidly. In the past year, the company has added more than 2 gigawatts’ worth of capacity. 

"When you are operating at that scale, efficiency is very important,” Rani Borkar, vice president for hardware systems and infrastructure at Microsoft’s Azure data centre arm, said in an interview.

The new cooling technology can also let Microsoft deliberately overheat chips in order to get better performance. Called overclocking, this can be useful for handling brief surges in demand. For example, Microsoft’s Teams conferencing software experiences spikes in use around the hour and half hour because that’s when most meetings begin.

Instead of using more chips, the company could just overclock ones for a few minutes, said Jim Kleewein, a Microsoft technical fellow who works with the hardware team on filling the needs of its Office software products.

The company is also more widely deploying hollow-core fiber for networking to increase data transmission speeds. This approach uses air to deliver data rather than the traditional glass core.

At the Microsoft lab, a piece of the material the size of a few inches can be stretched to connect several kilometers, said Jamie Gaudette, who works on cloud network engineering. The software giant has teamed up with Corning Inc and Heraeus Covantics to boost production of the material.

Microsoft is also aiming to develop hardware for memory chips, but hasn’t yet unveiled any plans, Borkar said.

"There are things happening on the memory side, but they are not to a point where we want to discuss it,” she said. "Memory is something I can’t ignore.”

A key industry focus is high-bandwidth memory, or HBM, a component used in artificial intelligence computing that’s made by companies like Micron Technology Inc. Right now, Microsoft’s Maia AI chip – overseen by Borkar – relies on commercially available HBM. It’s a vital technology, she said.

"Today, HBM is the end-all and be-all,” Borkar said. "What's going to going to happen next? We are looking at all of that.” – Bloomberg 

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